The optimization of Bangchak Petroleum Refinery cogeneration system | |
| Author | Chanthip Kanchanachongkol |
| Call Number | AIT Thesis no. ET-91-1 |
| Subject(s) | Cogeneration of electric power and heat Bangchak Petroleum Refinery |
| Note | A thesis submitted in partial fulfillment of the requirement for the degree of Master of engineering, School of Environment, Resources and Development |
| Publisher | Asian Institute of Technology |
| Abstract | Cogeneration system in the energy intensive industries, lil<e petroleum refineries is particularly attractive as it produce h eat and electricity with high efficiency. The cogeneration not only conserve the energy, but also help the utility to meet the electricity demand without expanding its generating capacity by supplying the surplus electricity to the utility. The increased reliability of the electric supply as a result of cogeneration is t he most important factor in favour of cogeneration as t he refinery process need an uninterrupted power supply. Technical and economic aspects of cogeneration system in Bangchak Petroleum Refinery is studied to evaluate t h e feasibility and ·to choose the most appropriate cogeneration system for t h e two refinery capacities planned for the next ten years. Technical and economic models are developed for the study . Prior to the technical and economic evaluation, the energy analysis of the existing cogeneration system h as been performed in order to collect all necessary information and assumptions. Various alternative cogeneration systems are considered and compared on the basis of high and low installed costs and different utility buy back rates for their technical and economic merits. For the 120 kbsd refinery capacity, the modification of t h e existing cogeneration system with high installed cost scenario, is the best alternative yielding an internal rate of return (IRR) of 30% on the investment and a pay back period (PBP) of 5. 9 years. The higher in vestment for the new design cogeneration system is not justified for buy back rates of less than 1.4 Baht/ l<W h. For low installed cost scenario, the new design cogeneration system yields a higher IRR of 38.25% and a shorter PBP of 4.1 4 years when operated under electrical match. The other greater size systems of new design options with surplus electricity for sale, although they are less attractive are still acceptable for the buy back rates of higher than 1.45 Baht/ kWh. For 210 kbsd refinery capacity, the expansion of cogeneration system from 120 kbsd gives more economic benefits than the whole new design system. The best alternative in this case yields an IRR of 36.67% with a PBP of 4.4 years. The alternatives for maximum cogeneration system to generate surplus electricity for sale to the utility with the present regulations are not economically attractive, as the incremental investment for larger size yields lesser r ate of return as compared to t h at on t he investment for t h e electrical match cogeneration. However, other benefits achieved from the maximum cogeneration system are not quantified. This study covers all the technical and economic aspects of the possible cogeneration system alternatives at Bangchak Petroleum Refinery for its future expansion program. However, the selection of the most suitable alternative depends upon many factors, e .g. available capital for investment, minimum acceptable rate of return , required payback period, cogeneration regulations, and etc., which are subjected to the views of the BPR authorities. |
| Year | 1991 |
| Type | Thesis |
| School | School of Environment, Resources, and Development |
| Department | Department of Energy and Climate Change (Former title: Department of Energy, Environment, and Climate Change (DEECC)) |
| Academic Program/FoS | Energy Technology (ET) |
| Chairperson(s) | Prida Wibulswas ;Supachart Chungpaibulpatana; |
| Examination Committee(s) | Bhattacharya, Sribas C. ; |
| Scholarship Donor(s) | Government of Australia ; |
| Degree | Thesis (M.Eng.) - Asian Institute of Technology, 1991 |